Optimize the Output of Your Physical Assets or Processes

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Digital Twins are rapidly changing the organizations' approach towards Operations Management. Digital Twin creates a virtual replica of equipment, components, or processes that help organizations control manufacturing in real-time and predict failure points in advance.
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Monitor, simulate and predict your processes

Our custom Digital Twin solution, Process Twin, enables clients to improve production performance & quality outcomes. It has four components to guide clients towards enhanced visibility & control.

  • Process Monitor: It is a dynamic dashboard that mimics behavour of a machine or production line in real-time & identifies quality of the product being processed

  • Mobile Alert: The variations, once identified, are immediately notified to users with recommended actions.
  • Floor Simulator: Along with the Process Monitor, the Simulator provides enhanced ability to users to perform root cause of problems already occurred
  • Predictor: It empowers users to play with endless combinations of factors that impact the production process and predict product quality in advance.

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Types of Digital Twins we can create for you

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Status Twins

Offers real-time monitoring and visualization capabilities with basic filtering, leaving the interpretation of the results to the users

microsoft logo | microsoft is a partner of gramener to build ai solutions for saving biodiversity
Operational Twins

Monitors a process conditionally using basic analytics to give recommendations and perform automated actions

microsoft logo | microsoft is a partner of gramener to build ai solutions for saving biodiversity
Predictive Twins

Predicts the quality of an outcome such as equipment failure and optimizes maintenance cycles while balancing corrective and preventive measures

microsoft logo | microsoft is a partner of gramener to build ai solutions for saving biodiversity
Simulation Twins

Replicates a system’s various processes to simulate multiple scenarios and accordingly preview various types of outcomes

Our Live Digital Twin Projects

Equipment Set Up Optimization

Equipment Set Up Optimization

Industry: Pharma manufacturing


Reduced machine set up time by 67%


We helped a generic drug manufacturer reduce manual interventions needed for machine set up, that previously led to scrapped tablets (>10k+) and wasted efforts. Enabled with our digital twin solution, operators can now set up the compressor appropriately and ensure correct tablet hardness, thickness and weight as the outcome. The solution is based on predictive analytics leveraging classification models.

Process Yield Optimization

Process Yield Optimization

Industry: Pharma manufacturing


Saved cost over $2M


A global drug manufacturer struggled to maintain high & consistent production of the Golden Batch. Our digital twin solution helped the client to establish a relationship between operational and material parameters and improve production yield for 10 compounds. The solution is based on advanced statistical analysis and machine learning models.

Process Yield Optimization

Process Yield Optimization

Industry: Mattress manufacturing


Increased mattress production yield by 3%


A global mattress manufacturer was struggling to improve the yield & performance of the production line. Our digital twin solution enabled the client to derive actionable insights from the data generated during the production process and secure better control over humidity & temperature factors that improved both mattress quality & production yield.

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