Step into the Future with Digital Twin Solutions
with digital twin software
Unlocking Possibilities with Digital Twin Services pharma
Design, manage, and optimize your physical processes with the alliance of innovation and reality.
Gramener’s digital twin software – is a virtual representation of your physical object, process, or system, is not just a simulation; it’s a dynamic, real-time counterpart that mirrors your physical processes, offering monitoring, insights, analysis, and opportunities for enhancement. A digital twin creates a virtual replica of equipment, components, or processes that help organizations control manufacturing in real-time and predict failure points in advance.
Our digital twin solutions are rapidly changing
the scope of operations management
Why do you need Digital Twin Software?
Precision in Design and Development
Real-time Insights and Monitoring
Optimize your Performance
Predictive Maintenance
Better Decision-making
Our Digital Twin Solutions can aid you achieve all the above
It has four components to guide clients towards enhanced visibility & control.
It is a dynamic dashboard that mimics behaviour of a machine or production line in real-time and identifies quality of the product being processed
The variations, once identified, are immediately notified to users with recommended actions.
Along with the Process Monitor, the Simulator provides enhanced ability to users to perform root cause of problems already occurred
It empowers users to play with endless combinations of factors that impact the production process and predict product quality in advance.
Our live digital twin projects
Industry: Pharma manufacturing
Reduced machine set up time by 67%
We helped a generic drug manufacturer reduce manual interventions needed for machine set up, that previously led to scrapped tablets (>10k+) and wasted efforts. Enabled with our digital twin solution, operators can now set up the compressor appropriately and ensure correct tablet hardness, thickness and weight as the outcome. The solution is based on predictive analytics leveraging classification models.
Industry: Pharma manufacturing
Saved cost over $2M
A global drug manufacturer struggled to maintain high & consistent production of the Golden Batch. Our digital twin solution helped the client to establish a relationship between operational and material parameters and improve production yield for 10 compounds. The solution is based on advanced statistical analysis and machine learning models.
Industry: Mattress manufacturing
Increased mattress production yield by 3%
A global mattress manufacturer was struggling to improve the yield & performance of the production line. Our digital twin solution enabled the client to derive actionable insights from the data generated during the production process and secure better control over humidity & temperature factors that improved both mattress quality & production yield.
Why choose Gramener’s Digital Twin services?
Expertise
With over a decade of experience in advanced data analytics and AI, we're at the forefront of digital twin technology.
Innovation
Our solutions are designed to cater to the evolving needs of modern manufacturing.
Customization
We understand that every business is unique; our digital twin solutions are tailored to your custom requirements.
Results-Driven
We're committed to delivering tangible business results that will positively impact on your bottom line.
Our Resources
Embracing The Digital Twin Technology
Optimize your shop floors, warehouses, packaging operations, overall equipment efficiency & more with digital twin technology.
Aiming Zero-Waste Drug Manufacturing
Gartner’s study reveals that 75% of organizations implementing IoT already use digital twins or plan to within a year.
What is Digital Twin in Manufacturing Industry
Digital twin in manufacturing processes is redefining the processes and systems for better results.
5 Ways to Improve Production Performance with Digital Twins
An end-to-end supply chain will connect more humans and things and break up supply chain silos.
Implementing Digital Twin for Predictive Maintenance
Manufacturing businesses can enjoy a lot of advantages by opting for digital twins in predictive maintenance.
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